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labour - Title

Installation of Process Pipework and Equipment
Client
Morgan Est – Water Division
Site

Whitlingham STW, Trowse, Norwich.

Overview

This project worth over £600K to Saviour was completed as part of the AMP3 improvements for Anglian Water in 2004.

The contract works for Morgan comprised the design and build of a Biological Phosphorous Removal Process.

Our subcontract was let on an ‘Option C’ arrangement, where we operated a back-to-back contract philosophy with Morgan Est.

Scope

Design, supply and installation of above ground pipework and supports in :-
- Scotchkoted carbon steel between 80 and 1200NB.
- Stainless Steel (316L) between 100 and 1200NB.
- Ductile Iron between 80 and 500NB.
- Plastic (ABS and PVC) 50 to 100NB.

Installation of static mixers, flow meters, and valves.
Installation of submersible pumps, inc guide rails and lifting chains.
Installation of submersible mixers and ejector nozzles.
Installation of progressive cavity pumps.
Installation of air scour blowers

Comment

“At Whitlingham STW, Saviour's partnering ethos proved successful in identifying value engineering solutions to the pipework concept design making cost, quality and programme savings to the project.

My initial selection of Saviour Engineering for the mechanical installation scope of works was influenced on the very successful relationship that we have enjoyed over many years with them; I can count on their full support, so together we can deliver a successful project."
 

Richard Etheridge – Morgan Est

  www.morganest.com


 
Case Study - Water
 
Penstock Installation
Client
Aquatic Control Engineering Ltd
Site

Whitlingham STW, Brandon STW, Leiston STW and Little Marlow STW,

Overview

Aquatic Control Engineering Ltd was formed in 1995, specialising in the supply of waterway maintenance machinery. In 1998, A.C.E. Ltd also launched the KWT range of water-flow control devices, and now covers the whole of the UK, supplying to the Environment Agency, British Waterways, and to the Waste-Water Industry.

Saviour Engineering is a preferred subcontractor to A.C.E Ltd for the installation and commissioning of the Flow Control Range of penstocks, flapvalves and tilting gates. The products are manufactured in a combination of HDPE (High Density Polyethylene) and Stainless Steel 316, to provide items which are lightweight and easy to handle, whilst remaining very robust. Also due to the materials used, maintenance requirements are very low .

Scope

Installation of a full range of penstocks, weir penstocks, flap valves, stop logs and tilting weirs manufactured in a combination of HDPE (High Density Polyethylene) and Stainless Steel 316.

Comment

“ACE have now been working with Saviour Engineering for over two years within the water and waste water industry, and have always found them to be reliable, flexible and efficient. ACE are suppliers of penstocks and other water control products. Saviour install our products under subcontract, and are therefore working on our customers sites. We have had many praising comments from our customers, and we have no hesitation recommending Saviour for installation works.”  

James Cherrill – Aquatic Control Engineering Ltd

 
Case Study - Water
 
Installation of Centrifuge Units
Client
Earth Tech Engineering Ltd
Site

Coleshill Sewage Treatment Works, Birmingham

Overview

Earth Tech Engineering was contracted by Severn Trent to upgrade part of the process within the existing incinerator building at Coleshill STW. As part of the contract, Earth Tech were to renew five existing centrifuge units that were located on the top floor of the building some 12M from ground level.

Earth Tech issued a tender to design, supply and erect a steel lifting gantry to assist the removal of the existing centrifuges and the loading of the new.

Weight of centruges

5 Tonnes

Scope

Our sub-contract involved the erection of a platform to allow an access roller shutter door to be installed at high level. Then once the door was installed, the scheduled removal of existing centrifuges and the off-loading of the new centrifuges from road transport and lifting into building.

Method

Saviours approach to this challenge was to offer a fixed tube scaffold gantry, which both reduced the cost of the original steel proposal and also improved the programme.

A mobile crane was used to lift the centrifuge units to and from the top of the lifting gantry and the machine moving skates were used to convey the units to and from the gantry into the building.

 
Case Study - Water